Thursday, November 19, 2015

Other applications of 3D Printing


3D Printed Rib Cage

     3D printing technology has had a big impact in the medical industry. 25-year-old, Pan Yong, was aided by using a 3D printed ribcage model to plan the surgery. Yong was working at a construction site in Yueyang when he was hit in the chest by a massive five-meter long steel column weighing at least one hundred kilos. Seven of his ribs where completely shattered. For surgeons, fixing one rib is much easier for surgeons compared to multiple ribs. In addition, because Yong has some extra weight, doctors had to locate the precise position of rib fractures which would have been extremely difficult without 3D printing.
     Cardiothoracic surgeon Zhang Gong, Director Yang Jinsong and Professor Liu Yiqi were able to make a 3D model of the patient’s thorax bone, rib fractures and scapula by using the results of a chest CT scan. The model was an accurate model which meant the surgeons could plan a successful surgery. The model was also used to share information to the patient and his family so that they knew what they were going to do in the surgery.
     The surgery took place on November 9. Yong’s right lung was also repaired during the surgery. The operation was faster thanks to the surgical model and was done in just two hours instead of three. The operation was less invasive to the patient’s body, reduced anesthesia time and blood loss. The likelihood of lung infection was also lessened. Pan Yong was allowed to leave the hospital several days later. 3D printing technology is not just improving patients’ surgeries but is becoming more useful in the entire medical industry.












Source
http://www.3ders.org/articles/20151116-custom-3d-printed-rib-cage-made-for-surgery-25-year-old-seven-destroyed-ribs.html

 LM3D Swim

     Local Motors announced their first 3D printed car in 2014. At the International Manufacturing Technology Show (IMTS) in Chicago, they 3D printed their car live on the floor. Furthermore, Local Motors used crowdsourcing to implement the idea of 3D printing. They have decided to 3D print a new series of vehicles, the LM3D Swim. The Local Motors product development team had were busy with tasks including obtaining software from Siemens. The automakers direct digital manufacturing (DDM) process was used to fabricate the concept. The company, SABIC, then provided the materials so that the car could be 3D printed on the Big Area Additive Manufacturing (BAAM) machine.
     The cars will include intelligence as a result of the Siemens software for design and the BAAM system for production. This intelligence is because of Local Motors’ efficient collaboration with IBM to enhance the customer’s driving experience. In addition, Local motors say that the LM3D series will be safer and more efficient in traffic thanks to the vehicle’s features which prioritize the car’s environment and also monitor the car. The pre-orders will be priced at $53,000, however, Local Motors will have to ensure that all cars meet road and crash testing before manufacturing begins.













Source


ZMorph Hybrid 3D Printer

The Polish design company, YLE Engineers, had to build a functional bridge over Martwa Wisla, a river located in Gdańsk, Poland. The environment was not suitable for building a bridge. That meant that the bridge had to be brought over with parts already placed together. ZMorph and their hybrid 3D printer were able to build the bridge. The dimensions were 125 meter long, 21 meters high, and 2,000 tons in weight. The 3D printer was placed on monumental pressure to succeed. Indeed, the ZMorph 3D printer was able to create a complex prototype model of the bridge. At the same time, it calculated and simulated real conditions of the environment so there were no errors in the design.
The 3D printed prototype of the bridge also helped the YLE team to figure out the best mode of transportation for the 2,000 ton bridge. YLE Engineers was founded by Piotr Żółtowski 8 years ago. Żółtowski is proud that they were able to use 3D printing technology on this project. “3D printing is very visual. So, when you go to the client with a 3D printed model it is like a picture in 1000 words, it’s a much stronger communicator then drawings,” Żółtowski said in an interview on ZMorph Stories. Although this is a big application of 3D printing, 3D printing bridges will take time to become conventional.



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